Came in today to a Jet live center stuck in the Powermatic tail stock (ie I couldn’t get the jet live center out by backing out the quill). Right below the sign that says “don’t do this”.
The jet live centers are too short to be extricated by turning the handle and drawing the quill back. Turning the handle back to pull the quill back will NEVER work in getting a Jet live center out – they are too short to be engaged with the stop inside the tailstock housing. The MT2 base on a jet center drive is about 1/2" shorter than the black center drive that came with the powermatic lathe and other center drives we have that work with the powermatic lathe (see sign above the powermatic lathe for a picture and description of each of the center drives we have).
To make matters worse – someone (perhaps multiple someones) tried to force the handle to pull the quill back which resulted in the handle coming loose and jamming the quill into the end of the lead screw. A hammer was on the lathe bed when I walked in.
Fixing this is a royal pain in the butt. The first thing to try is a bar to tap out the Jet live center (much like we take out center drives in the headstock). This works sometimes (about 25% of the time) but more often than not the head comes off the live center leaving the Mt2 base in the tail stock. The quill and lead screw have to be removed from the tail stock and taken to a vise for manual removal using large pliers. Then it has to be reassembled. Not a fun job and a total waste of an hour. This is the fourth time I’ve had to perform this major surgery.
And yes, I tried knock out rods to get the entire jet center drive out – they do not work on getting the entire jet center drive out, but are good at getting the head off the jet center drive. Apparently the outer diameter of the jet center drive is <= the inner diameter of the Powermatic tail stock. And yes the end of the MT2 base is hollow on a jet center drive which allows you to run a bar all the way through to take the head off.
Please, please, please don’t use Jet live centers on the Powermatic lathe, I’m begging you for the love of woodworking! Please review the sign for which live centers are ok and which are not.