I need a tiny piece of ~ 0.030" thick aluminum sheet (~22 gauge); around one to two square inches. Can anyone recommend a source, or does anyone have a scrap they would sell me? Metals Supermarket wants over $8 for a single square inch, which seems unreasonable to me - I’m sure it’s all in the cutting fee.
Don’t know if others know, but I just found out that aluminum gauge is different than steel gauge.
Not knowing what your project is, I’m not sure how important the difference might be.
Since you also state .030" that will be the same for any material.
Some suggestions without solid research, and really just to spitball:
the HAAS discard barrel sometimes has stuff this big; the practice bin may, as well, and I think either of those are fair game.
Some things which might work, but I can’t find their thickness (stated authoritatively online, a person would have to measure):
* Aluminum can bottom (you'd have to flatten it, and I have no idea how thick they are);
* aluminum [gutter pieces](http://www.homedepot.com/p/Amerimax-Home-Products-5-in-White-Aluminum-30-Degree-Right-End-Cap-5ENR30W/205604986?MERCH=REC-_-PIPHorizontal1_rr-_-205627125-_-205604986-_-N) (no idea how thick they are);
* aluminum [tubing](http://www.lowes.com/pd_121641-85334-VTL0001_1z0vj5n__?productId=4129922) for dryers, etc.
* chunk of a cheap-ass frying pan (no idea how thick they are, but the cheaper the better for this purpose).
Several things could be used if layered/epoxied together:
* layers of aluminum can;
* layers of [aluminum flashing](http://www.homedepot.com/p/Amerimax-Home-Products-10-in-x-10-ft-Mill-Finish-Aluminum-Roll-Valley-68310/100054269);
* layers of [this](http://www.homedepot.com/p/MD-Hobby-and-Craft-6-in-x-9-in-Aluminum-Sheet-57507/205833444) 6"x9" sheet from HD
Here’s a few sources covering: Steel, Stainless Steel, Galvanized Steel, Aluminum, Copper, Brass, and Zinc. I never think in gauge since thickness was always specified in Inches or Metric decimal units.
Really, easiest thing is to go to Turner Hardware (now Westlake Ace Hardware) and grab one of the hobby aluminum sheets from K&S. Should be on the back aisle of the store away from the front doors, a couple of rows to the left, on an endcap. Probably cost a couple dollars for a ~6" by 12" sheet.
They will sell the same K&S sheets at most decent hobby stores as well.
I just disassembled one of the treasures I got at the warehouse. Not sure how thick the alumin needs to be, but I salvaged several pieces >6" x 12". Saved them, if you want them, let me know where to leave. If you have a tub in the galley could put it in there for you.
Thanks all! As luck would have it, we replaced our roof last week and the gutters are being replaced tomorrow. When the gutter guys show up tomorrow, I intend to see if anything they have would be suitable. David has also offered me a piece of “treasure”. I’m not sure how thick any of these things are, but I intend to check them out and see.
Well, folks, here is the end result. I used a piece of gutter which, after removing the powder coat finish, was about 0.028" thick. It was a hair thinner than I had in mind, but close enough.