@nugen got checked off on the cold saw, bridgeport mill, mig and tig, and practiced till he was ready to weld the lower legs, we plasma cut a bunch of plates, drilled and tapped them, and made a positioning jig to recess the plates in the ends of the tubes about 3/8" for welding. The end caps on the shelf supports were a last minute addition, I welded all but one, used a scotchbright wheel to clean them up, then an oxy acetylene torch to oxidize them to match the pickled finish of the tubing, we had to wire brush the tubing to remove some rust and took several cleanings with mineral spirits to get the oil off, then wiped with a rust inhibitor. I wasn’t sure if we needed leveling feet but thought I better do it cause the bottom shelves would need to be lined up, i was surprised how unlevel the floor is especially on the left side.
It took too long but was a fun project.
We tried to match the style of the existing bench in the lobby.