Tips and Tricks for Woodworking

I was thinking about a project I have planned, where I will be using plywood. Working with plywood comes with its own set of challenges when cutting it whether using a table saw, jigsaw, bandsaw or circular saw, etc… I thought with all the experienice we have at DMS, there are probably a lot of really good common sense tips and tricks folks know that could help others as they make things form wood.

I thought I would offer a few of my tips and tricks when cutting plywood. What is the number one challenge when cutting plywood? Yep, the dreaded “tear out” Here are the main T&T’s I use when cutting plywood with a table saw in order to eliminate or reduce chipping and tear out.

1.) I’ll use 180 tooth plywood blade that is “sharp”. You can also use a ATB as well, but make sure it is sharp.

2.) Zero Clearance Insert. It support the material and are a good safety device. Always put the presentation side of the wood down.

3.) Lastly, how to handle exit wounds? I use a sacrificial backer.

One more, you can also use the trick of adding tape at the end too, to help prevent the tear out. I typically use a sacrificial backer and tape.

Hope this helps. What tips and tricks do others have when working with wood?.

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Well color me purple. I did not know such a thing existed.

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Thank you for sharing your tips! Great information! :slight_smile:

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Here is something I thought would be useful as well with plywood.

I’ve used the spline method. Now more of a hybrid by using biscuits / dominoes.

http://www.woodworkingtips.com/etips/etip041400ws.html

Don’t forget iron on veneer edging.

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Yep that’s a quick, effective and good looking option as well! Thx

A high tooth count blade and a slow feed rate are the keys. For even more fun, try cutting melamine laminate. (It’s that cheap white plastic on the inside of cabinets. Stuff is legendary for chipping and dulls a blade like a mofo.

In conclusion: melamine is the herpes of laminates. That is all.