Currently the HAAS and the Cold Cut Saw use water soluble flooding coolants, they will be using the same coolant as they use it in bulk and will use the same collection & disposable barrel. So there isn’t an issue with that. Not looking really looking for water soluble coolants as we don’t don’t use flooding coolants on current mill and lathe. The “new” lathe does have coolant flooding capability and we’ll probably use the same coolant as the HAAS and Cold Cut Saw use to standardize the type and disposal of it.
I want to get several different cutting fluids:
For Mill & Lathe
a. Aluminum
b. Ferrous
Saws & Drills, will use same as that on Mill and Lathe but may buy a small container to test difference on saws to see if appreciable difference for better cuts and blade life. If there is difference then worth getting specific lubricant.
Been reading up on different types and it is clear that we can get cutting fluids that are made specifically for Aluminum that are non-staining and will reduce cutting forces by up to 70%, which will greatly reduce cutter wear, heat build-up, and non-staining for Aluminum and Brass. See forum for a recommended type. Not cheap but may be worth it, [Relton A-9](http://Relton A-9)
Ferrous materials require a different type of lubricant with different properties than Aluminum, see link above. Will also be getting Way Oil for use specifically for use on the Ways of the Mill and the Lathe, not for cutting.
We don’t do much Titanium cutting so non-chlorinated won’t be a deciding factor. Person’s machining Ti should be using cutters rated for that material as we don’t stock them.
If you have suggestions, provide comments and links.
This looks very doable for the lathe as the chips can be blasted away from the cutter, assuming it is attached near the tool bar. On the mill, may create a more dispersed mess, but then again it wouldn’t be oily - worth researching more. Thanks!
What’s our compressor SCFM rated at? The 2,500 BTU unit uses 35 SCFM. Want as much cooling as possible. I like this concept, much cleaner in terms oily floor and part not needing cleaning. Can probably come up with magnetically attached “back-splash” plate that attaches to table or frame to catch/stop chips so they drop straight down.
I think we can make some fairly easy that can snap on and off. Maybe some plastic ones. These look like they have bendable tabs and would fatigue out from constant removal.
They aren’t designed to be removed. They make better jaw faces then the serated jaws that come with the vice. I use them at home and really don’t see a down side to leaving them on all the time…
The primary objection is that specific formulation had caused considerable corrosion in the containers we have used for it. Not sure if Tap Magic Aluminium has the same issue since it is a different formulation.