Keeping the metal shop clean and organized

I’ve been away for a while on vacation for the holiday but am back now and just wanted to say a few quick notes about the metal shop. Hopefully this is all that has to be said about this. Some of us have spent a lot of our own personal time getting it organized and in shape for members to come in and use and feel comfortable doing so without having to navigate a maze of obstructions. This is not directed towards anyone in particular, just in general.

If you use the metal shop, clean up after yourself. Everyone that’s allowed in there is an adult and should know how to do this. I really don’t want to put a sign up in there telling people to clean their messes up. It would look childish and we’re not running a daycare.

After you leave, the tables should be clean and clear, the tools should be placed back into their spots, and the floor should be swept and any metal scraps disposed of.

After you’re done using a machine, coil the cables and return them to their spot and unplug the power. Don’t leave a bird’s nest of twisted cables on the floor. Don’t leave a machine plugged in. After done using an air hose, coil it as well and place it where it goes next to the air outlet at the wall. Hoses all over the floor are a safety hazard and leaves them open to being damaged.

Before using the MIG, it is your job to maintain it. This means removing the shield and cleaning the spatter, cleaning the nozzle of spatter, and adding anti-spatter compound to the shield before use. This cuts down on the amount of consumables we use, makes it easier to clean in the future, and ensures better welds. If you do not know how to do this, let me know and I will show you.

The fabricator 181 should be returned to stick configuration after use. Please. This is the only “reliable” stick welder we have. Using it for TIG or MIG is fine, after all it’s multi-process for a reason, but return it back to stick after use. Someone commented to me that they wanted to get some practice in with the stick but weren’t sure how to set it up since it was in a configuration different from how I had taught the SMAW class when they came in to use it. This will especially benefit newer welders.

The angle grinders are in somewhat of a mess right now. I have no idea where all the parts are going off to, so for now a few of them are unusable until I can replace the flanges. I’ve donated my old grinder as I’ve recently upgraded so at least we currently have one usable, albeit harbor freight, one. Please keep up with the flanges when replacing grinder discs.

Do not bring drinks into the welding area. For your safety please don’t do this. If you’re thirsty, place your drink on the wooden table next to the media blaster. Water is a welder’s worst enemy. It would take nothing to accidentally tip over a water bottle or soda can sitting on one of the benches while you or someone else is welding or cutting. Where once you were insulated, you are now a conductor. I can’t stress enough how dangerous and deadly this is.

Just remember that there are members who pay their dues with their hard earned money just like you. It’s extremely unfair for them to be paying money to clean up after you. And they shouldn’t be restricted from using the shop because it’s always messy or they feel it’s unsafe. Before you use the shop, make sure you have budgeted time to clean up afterwards. If you don’t have the time to do so, then pick another day to use the shop.

Hopefully this will help us keep an agreeable and safe environment that members can enjoy using and not feel hesitant or intimidated by.

Have fun and stay safe. Any questions please ask.

Danny

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Thanks for all your work, although I think you might have too much faith in other members, at least in a daycare there are practical limits to the amount of mess that can be generated. Even if they are well meaning they may not know the proper procedure without some kind of signage/instructions nearby.

We burn through quite a few grinders at my shop. I just went out and pulled all the spare nuts, and will drop them off at the space tomorrow.

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I’d like to add thata paragraphs 2, 3, & 9 really apply to the ENTIRE space. Please use common sense people

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Last night I came by to help with the cleanup effort, and I thoroughly cleared the tables of shavings and swept the floor to the extent that is reasonable (anything I could reach, or under anything relatively mobile). It started out pretty good, now it looks even better, if I do say so!

Couple of things I wanted to share:
I moved the coil of unused air hose, hose, and electrical cord from the floor to the shelf under the drill press table. This should make it easier to keep the shavings under control in that corner.

The red extension cord has a couple of tears in the jacket. The damage didn’t seem to extend beyond that, so a repair is reasonable (or just cutting the few feet of damaged end off and re-terminating the end). I didn’t do anything except clean it and coil it back up for now, so keep an eye on it if you’re using it.

There is an array of abandoned bits and bobs on the metal table in the corner there. They were just in among the crap that I cleaned off of the tables in that corner. Please lay claim to it if it’s yours or put it away if you know where it should be.

I acquired a small brush and dustpan for cleaning off the table surfaces. No more using a glove or trying to use the broom awkwardly. Now there shouldn’t be any excuse for leaving shavings on the work surfaces besides “my pants were literally on fire!”

I know that some of you guys have put a lot of effort into making the metal shop what it is, and it’s a really impressive setup for sure. A few things were going through my head last night as I was working, and I thought I might share and see if any of it makes sense to anybody else. It shouldn’t be taken as criticism by any means!

Would it be reasonable to develop some criteria for what goes in the scrap pile vs what goes in the trash can? There are some pretty questionable looking items in there. Not sure if it’s developing into a ‘throw everything here’ pile…

It can be pretty difficult to work with long pieces of material in the back corner. The drill press is wedged between the wall and the sheet stock rack. Same for the saws, with the aluminum blade being the most difficult to use since it’s only a foot or two from the wall. Is there a simple way to rearrange some stuff to make it easier?

Can we re-locate the jacket rack? This goes along with making it easier to use those tools on larger pieces of material.

Can we get a wall rack for the air hose by the sand blaster? It seems to just kinda live on the floor.

@Danny, if you think any of this is a good idea, or have other things you want to do in there, I’m available to help out evenings.

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Haven’t seen this thread in a while. Thanks for helping out. All that stuff is pretty much ongoing, it’s just finding the time and manpower. I’ve been working my way from the welder side over to the other end of the shop. Next priority is making space for more work tables. @bgangwere would you mind adopting the pipe bender and shop press into the machine shop area? If not, it’s not a big deal, I’ll find another space somewhere. This would give us more working space for tables for the saws and grinders though.

The orange vinyl hose will be traded out for rubber retractable rather quickly so no need for racks. Metal slag/scrap cans are coming soon as well to store the small stuff for recycle. When the cans are full, word will go out and members can grab what they want before they’re emptied for scrap. Metal trash cans are on the way as well.

@DanielHooper if you want to get your hands dirty, you can start designing/fabricating some more work tables. Roughly same size as what the grinders are currently on. These will go where the shop press is and give members some much needed work space to relieve that cramped corner. Check with @AlexRhodes about the square tubing we still have. That could be an option. If it’s reserved we’ll find another way. Feel free to move the jackets where you like. A rack by the door may make more sense next to the rest of the PPE. Thanks again for the offer and showing interest. We can always use more hands.

@Danny I plan to clean the scrap pile up tomorrow if I have time for safety sake and organize it if that’s ok. I got one of the 3d tables cut to the size they want and welded and will do the other two today/tonight and they will paint them shortly after that getting them out of the way of the shop. I will try to help with anything I can and if you have a list please put it up for myself and anyone else to help tackle. The table I cut down and welded is beside the work bench next to the saw till tonight when I pull it out for painting.

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There is a gallon of Sherwin Williams Industrial Black Enamel sitting with the anvils that is a good finish for the steel tables. (I would have put it with the table, but prefer to keep things that might explode out of the welding area). This paint was in the OPS area of the pallet racks, and can go back there when you are done with it.

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If I end up being able to fab the metal shop tables I will use that. I am currently doing the 3d printer tables that have been sitting in the shop and Lisa is painting them white. Thank you though I will eventually need that.

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Justin thanks a lot for your help. It’s much appreciated. As far as what to do, I’ve been super busy moving this week so haven’t been up at the space but will definitely be up there next week to check things out if not sooner. I should have a handle on what needs to be done by then. Thanks again. Any help to keep things clean and organized is huge.

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My plans to make it back today fell through so the other two tables wont be completed till tomorrow at earliest once I am off work around early morning Thursday. I will work on getting some things done between work as able.