I’m having trouble cutting 1.5x2in aluminum stock on the bandsaw… Normally it works fine (albeit slow) but today when I tried it, the machine just didn’t want to cut despite a good amount of pressure… Any thoughts? Is there something I’m doing wrong? Do we have another way to easily cut stock?
The blade was probably dull/ruined by a previous user(s).
Folks when using saw let the blade/cutter do the cutting, not a lot of pressure is needed. Let the teeth remove the metal (wood/plastic). Forcing it overloads the gullets and the blade also over-heats causing it to lose some of its hardness and resulting in faster deterioration. Softer materials will melt and stick to the blade or cause scorching/burning of wood (especially common with routers it seems).
The next user, as above, then has to apply more pressure just to get it to do anything and a vicious cycle results. You’ll also get cleaner cuts letting it go slower.
Oh, don’t forget lubricants, cuts faster and cooler.
quality of cut = blade speed + tooth count of blade + feed rate + sharpness + how you are holding your head . Not only does it sound like a dull blade, but the blades I’ve seen in the machine shop bandsaw are too high a tooth count for doing much aluminum. They don’t clear chips fast enough, which means, among other things, the chips overheat and clog the gullets of the teeth. I’d start with a fresh blade - if you haven’t changed one before, please get someone to show you. It looks simple - and it is; but tuning to where it cuts well does require some experience.
Thanks for the input everyone. Someone was here to help me out. They recommended that I use some cutting oil (I just put some WD-40 on the part). It cut like butter… Not sure if that was all I needed but it worked.
Cutting fluid does three things: it reduces friction through lubrication, aids in chip removal, and it also helps with heat transfer to reduce the chance of overheating the tool and losing the temper/hardness of the cutting edge.
The first two allow the tool to cut faster/cleaner. The last helps keep from ruining the cutting tool for you or the next person.
Whether cutting with a blade, a drill/router/mill bit, or a stationary lathe bit, lubrication/cutting fluid should be mandatory for cutting metal.